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How to Build a Wood Chevron Barn Door

Create a strong wooden Do it yourself chevron barn doorway with a herringbone sample. Photograph tutorial furthermore a PDF woodworking approach to make it easy to create your personal barn doorway from reclaimed wooden or fresh lumber. 

See much more Do it yourself doorways and barn doorways in our Shut The Front Door Do it yourself collection, furthermore our picks for very affordable barn doorway hardware below. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn doorway designs Below

How to Create a Chevron Barn Door

by reader Emily Seaton | woodworking approach by Amy of Hertoolbelt

Emily created this magnificent wooden chevron barn doorway as component of her boys’ bathroom renovation. She shares her story beneath, and Amy has set together a making approach so you can create your personal doorway just like Emily’s!

Get the in depth woodworking approach Below to create your personal chevron barn doorway working with new lumber, or working with reclaimed hardwood flooring like Emily exhibits in the photograph tutorial beneath.

The completed barn doorway measures 39 ½” W x eighty four ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Elements and Instruments

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The chevron barn doorway is created working with plywood and luan, with 1x lumber for the structure and herringbone information. (Emily exhibits how she applied reclaimed wooden flooring beneath.)

Making A Wooden Chevron Barn Door for a Boys’ Lavatory Renovation

Good day Remodelaholics!  My title is Emily and I live below.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this ninety a thing calendar year previous Kansas Metropolis property considerably less than a calendar year ago with three boys (together with an infant, a 4 calendar year previous and a 5 calendar year previous), a seventy pound dog and an mad perception that we could rehab most all of it on our personal.  What it lacked in present day necessities (it had no duct get the job done, gutters, insulation, etc.) it made up for in appeal and space.

When we walked in for the inspection there was h2o pouring by the entryway, remnants of termites in the eating area and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we cherished the big corner lot, the structure and the neighborhood.

This is Georgia.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived below before me, with her two adult bachelor sons.  From what I can convey to by pictures and letters the family members remaining driving, Georgia and her boys appear like attractive men and women who adored this previous property and made quite a few excellent memories in it.  While we now personal the property, there is nonetheless a lot of Georgia to be discovered in all places (together with this portrait which my husband retains hanging on our 2nd floor landing for some reason).

Georgia and I share a like for this previous wonderful property.  Even so we component methods when comes to the most effective way to display off its historic splendor.  Georgia most well-liked to address it up with levels of wallpaper, paint, carpet and velvet (indeed we eliminated a truckload of dusty velvet drapes).  Now, I am going area by area in an effort to restore the first miracles of our permanently property even though weaving in a handful of present day gems.  Somewhere concerning producing school lunches, naptimes and chasing all-around my one particular calendar year previous, I am attempting to obtain the time to change Georgia’s property into one particular that I can get in touch with my personal.

I am sure that Georgia would not approve.

We have no designs to at any time go so I acquire overall convenience in producing this property just as we want it.  My husband and I were compelled to create sets even though in higher education to fulfill our Theater scholarships.  Very little did I know how fruitful all those shop classes would be for us!  We have under no circumstances rehabbed a property before, but we dove it head 1st and have not looked back again.  Our most the latest venture concerned turning an outdated bed room and attached tub into a space for my two oldest boys.  Below is the space before (Indeed, that is pink floral wallpaper.  And indeed, it is also on the ceiling.  I advised you Georgia was in all places):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And below is the bathroom which we took down to the studs, leaving only the ceiling and the first hexagon mosaic tile floor.

boys' bathroom remodel with original tile

This area required quite a few points, together with a new bathroom doorway.  I like to obtain amazing points from blogs, like this one particular, or Pinterest, and recreate them.  As they say, there is very little new underneath the sunshine and I am not over thieving any concept that is a superior concept.  I discovered an great version of a barn doorway on The Accent Piece and knew I preferred to make it, or one particular like.  Below is the doorway I finally arrived up with (which Amy developed woodworking designs for below):

DIY chevron wood herringbone barn door for a bathroom

Why choose a barn doorway?

I determined on a barn doorway since in boosting three boys underneath the age of 7 the visual appeal of my property usually appears to be like much more like a barnyard than a place the place civilized men and women live.

There were also useful factors that made the barn doorway a superior suit.  The first doorway swung inward and to the suitable which is possibly why the light-weight change was on the opposite aspect of the area over the sink instead of to the suitable of the doorway the place you would normally obtain the light-weight change.  I had visions of my boys stumbling throughout cold tile in the middle of the evening blindly attempting to obtain the change over the sink.  We solved this dilemma by shifting the light-weight change to the suitable of the doorway but we had to do absent with the inward swinging doorway.  The barn doorway solved the logistical dilemma.

Some men and women suggest barn doorways are not superior for bathrooms for privateness factors but taking into consideration this is within just a bed room I considered it would be okay.  Moreover, how much privateness do 4 and 6 calendar year previous boys actually need anyway?  They seldom close the doorway when they are doing their company as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking out Wooden for the Chevron Barn Door

I had recently been to my community Habitat for Humanity Restore and knew they had a big inventory of assorted hardwood flooring for a $1 a foot.  Not actually knowing how much wooden I required (I possibly went back again three instances for much more) I picked by pieces I considered were a superior blend.  I started off by measuring the outside of the doorway frame to the bathroom.  In my case, it was 39” vast and 83” tall. (The printable woodworking designs are created to these exact measurements, but you can change the dimension if required.)

I went to Residence Depot and had them slice a sheet of ½’ plywood and a sheet of luan down to 38” vast, one particular inch limited of the doorway frame width to make it possible for for framing the outside with trim.  The luan is the back again of my doorway and the plywood would make up the middle of the structure.

At the time you have the materials, the doorway can be constructed in a handful of basic ways. I’ll display the shots below, and you can get a comprehensive slice list and assembly diagrams below in the woodworking approach.

Time & Value

The design of the chevron barn doorway took approximately three – two hour periods.  Hanging the doorway is absolutely a team effort but I managed the design myself.

Value breakdown:

  • Hardwood floor- $30
  • Trowel take care of- gifted
  • 4, 1×2- 8FT strips- $5
  • 4×8 sheet Luan- $thirteen
  • 4×8 sheet plywood- $23
  • Door hardware – $98
  • Leather-based take care of- $three
  • Tacks for take care of- $three

build chevron barn door with herringbone details

How to Create a Do it yourself Chevron Barn Door

Action 1: Develop the Door Base

Glue the luan and plywood together with wooden glue.  The luan aspect ought to be on the floor.  Established significant merchandise on top all all-around to compress the luan to the plywood and let it dry.  I applied only wooden glue for this action.  I knew this would not be adequate power for the completed merchandise but will go back again with limited nails to protected.

Action two: Select Wooden for Herringbone Barn Door Sample

Start arranging the hardwood floor to obtain the sample you like most.  I feel it is beneficial to attract out a diagram before you start out so you know what it will appear like. I applied 5 horizontal slats at the top of the doorway before beginning the split herringbone barn doorway sample – or get in touch with it chevron, whatsoever you like.

The printable woodworking designs have a comprehensive diagram and slice list, together with board widths, to make the structure easy. 

I started off laying out and making the confront of the doorway from the outside in.   I did not have pieces extensive adequate to run the size of the doorway on the edges, so I set the seam on the remaining the place I prepared for the take care of to go.

diy reclaimed wood herringbone barn door, chevron barn door


Action three: Attach The Wooden Experience

Start securing the wooden flooring edges with wooden glue and 1 1/4” nails. Get started with the top and aspect frames, then the top horizontal pieces. You can insert the bottom confront frame piece now like Emily did, or hold out to set up it soon after the herringbone barn doorway depth (like prompt in the woodworking designs).

I applied a pneumatic nail gun, which would make this method quite fast.  Plus, there is very little like working with a nail gun to vent the frustrations of the working day.diy chevron barn door, reclaimed wood herringbone barn door detail


Action 4: Minimize The Door Stile

Minimize a 1×2 to run down the middle.  Wait to protected this piece right up until all of the diagonals are slice to suit.  This provides you wiggle area to squeeze in the past piece of the herringbone barn doorway sample.

Action 5: Minimize and Set up Herringbone Barn Door Sample

To start out the herringbone diagonals, I started off at the corner with a triangle I slice from a broader piece of flooring.  From there it was a make a difference of marking the size of each slice right up until I bought to the stop.  These are all 45 degree angles and a triangle is quite beneficial. The woodworking approach contains a in depth diagram of lengths and sizes to make this component even much easier!

An edge of functioning with hardwood flooring is that each piece is produced with a tongue and groove edge in get for the pieces to suit into one particular a different.  All you have to do is established it in and carefully hammer the pieces together.  Then protected each piece with the pneumatic gun.build a wood barn door with chevron pattern, diy herringbone barn door detail


Action 6: Include Barn Door Body

Immediately after the front of the doorway is completed its time to frame the sides.  The thickness of the doorway equaled 1 ½” (1/4” luan + ½”plywood + three/4” hardwood floor).  This permitted me to use 1x2s strips of wooden (which in reality evaluate at ¾” x 1 ½”) to frame the doorway.  I slice the 1x2s at a 45 degree angle and attached them to the outside edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Action seven: Protected Barn Door Backing

The back again of the doorway is just the sheet of luan.  Hammer limited nails all-around the edge of the luan for extra power.

Action 8: End

If your precision with a observed is everything like mine, you might have gaps in the corners of the trim.  Fill any imperfect corners (in my case all) with wooden filler.  When dried, sand right up until easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had meant to stain the doorway but soon after it all arrived together I actually cherished the all-natural appear of the hardwood floor.  I gave it three coats of polyurethane working with a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wooden Barn Door Hardware

I acquired the barn doorway hardware on Ebay.  There are a variety of selections but I went with a basic type. (See much more very affordable barn doorway hardware below.)

This doorway is significant but did not exceed the 200lbs pounds restrict of most barn doorway hardware.  Contemplating how vast our doorway is we went with the extensive 6.6 FT alternative opposed to the 6FT.  Presented the thickness of our baseboards, we hung the hardware backwards so the doorway would be farther absent from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn doorway take care of is an previous trowel my aunt discovered at an estate sale.  I took it from her figuring I would use it one particular working day.  I discovered the excellent place within just a month.

diy barn door handle and hardware, chevron herringbone barn door

We required a modest take care of to open the doorway from the within of the bathroom.  I determine on a strip of leather-based that I attached with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Although browsing for leather-based at Passion Lobby I can throughout these leather-based bookmarks.  The dimension is excellent.  I hammered it on with big nail heads leaving some slack so the take care of would be much easier to seize.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Finished Barn Door + Boys’ Lavatory Renovation

Below is the completed merchandise, with a view into my boys’ new bathroom.  The tiling is also my get the job done.  I credit rating my husband with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bedroom and Lavatory Notes:

  • Bedroom coloration:  Benjamin Moore’s Hale Navy
  • Lavatory vainness and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Residence Depot’s Snow White Brick 12×12” mosaic tile
  • Floor Tile: first to the property
  • Mild Fixtures: Pottery Barn Outlet, Covington Articulating One Sconce without the need of the shade (we broke one particular so determined to go without the need of and use Edison bulbs instead).

This doorway is the excellent finishing touch to this mattress and tub transform.  I know I like it much more than my boys do but I hope they will come to recognize it one particular working day much too.  While I do not have a site, you can comply with me on Instagram.

More Do it yourself barn doorways:

furthermore 35 much more Do it yourself barn doorways below. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

To start with revealed 30 Mar 2015 // Up-to-date 19 May possibly 2020

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About Amy Baesler